Bangladesh stands among the world’s top textile producers. The sector contributes over 80% of the country’s total export earnings. Because of this, investing in a Textile Weaving and Dyeing Factory is not only profitable but also strategically aligned with Bangladesh’s industrial strengths. This article provides a detailed project profile, cost estimation, market insight, and setup guideline — written with practical business data and local relevance.
Importance of Textile Industry in Bangladesh
Textile manufacturing is the backbone of Bangladesh’s economy. Most important, it creates jobs, saves foreign currency, and supports backward linkage industries like spinning, dyeing, and accessories production.
Because of the increasing demand for woven fabrics in both local and export markets, a weaving and dyeing factory offers high returns. Local apparel makers now prefer local woven fabrics to reduce lead time and import dependency.
Therefore, setting up a modern textile weaving and dyeing plant is not only a business decision — it’s a national opportunity.
Project Overview
| Particular | Details |
|---|---|
| Project Name | Textile Weaving and Dyeing Factory |
| Location | Gazipur / Narayanganj / Savar, Bangladesh |
| Project Type | Medium-Scale Industrial Manufacturing |
| Production Capacity | 3 million meters woven dyed fabric per year |
| Products | Cotton Fabric, Polyester-Cotton Blends, Denim, Shirting, Twill |
| Machinery Origin | China, Japan, or Germany |
| Estimated Investment | Tk. 180 million (18 crore BDT) |
| Employment | 150–200 people |
| Project Implementation Period | 12 months |
Market Potential and Demand Analysis
Bangladesh has over 4,000 garment factories, but less than half have strong local fabric supply. Most fabrics for export-quality garments are imported from China, India, and Pakistan.
This import dependency creates a gap in the local supply chain. The opportunity lies in filling that gap.
Key market drivers include:
- Growing export demand for woven apparel.
- Reduced lead time when using local fabrics.
- Government support for backward linkage industries.
- Access to cheap labor and favorable trade policies.
Forecasted Fabric Demand Growth (2025–2030)
| Year | Estimated Fabric Demand (Million Meters) | Growth Rate |
|---|---|---|
| 2025 | 7,500 | — |
| 2026 | 8,200 | 9.3% |
| 2027 | 9,050 | 10.4% |
| 2028 | 10,100 | 11.6% |
| 2029 | 11,300 | 11.9% |
| 2030 | 12,700 | 12.4% |
Conclusion: The data shows steady growth in demand for locally woven and dyed fabrics — making this sector highly promising.
Factory Layout and Area Requirement
| Section | Area (Sq. Ft.) | Description |
|---|---|---|
| Land Area | 50,000 | Factory, admin, utilities |
| Weaving Section | 15,000 | 40–60 looms (air jet/rapier) |
| Dyeing Section | 12,000 | Dyeing machines, drying, finishing |
| Boiler and Utility | 5,000 | Steam boiler, air compressor |
| Laboratory and QC | 3,000 | Color testing and quality control |
| Warehouse | 8,000 | Raw materials and finished goods |
| Office and Admin | 2,000 | Management and HR facilities |
| Total Built-Up Area | 45,000 | — |
Machinery List and Cost Estimation
| Sl | Machine Name | Quantity | Origin | Unit Price (BDT) | Total Cost (BDT) |
|---|---|---|---|---|---|
| 1 | Air Jet Loom | 40 sets | China | 12,00,000 | 4,80,00,000 |
| 2 | Warping Machine | 1 set | China | 20,00,000 | 20,00,000 |
| 3 | Sizing Machine | 1 set | China | 25,00,000 | 25,00,000 |
| 4 | Dyeing Machine (Jet Dyeing) | 4 sets | Taiwan | 18,00,000 | 72,00,000 |
| 5 | Dryer and Finishing Line | 2 sets | China | 15,00,000 | 30,00,000 |
| 6 | Boiler (3 ton/hr) | 1 set | China | 18,00,000 | 18,00,000 |
| 7 | Air Compressor | 1 set | Italy | 12,00,000 | 12,00,000 |
| 8 | Color Mixing and Testing Lab | 1 set | Japan | 10,00,000 | 10,00,000 |
| 9 | Fabric Inspection Machine | 2 sets | China | 7,00,000 | 14,00,000 |
| 10 | Other Accessories | — | — | — | 20,00,000 |
| Total Machinery Cost | 6,01,00,000 |
Total Project Cost Estimation
| Particular | Amount (BDT) |
|---|---|
| Land (Leased/Purchased) | 2,50,00,000 |
| Factory Building and Civil Works | 3,50,00,000 |
| Machinery and Equipment | 6,01,00,000 |
| Electrical & Utility Installation | 70,00,000 |
| Furniture, Fixture & Office Setup | 25,00,000 |
| Vehicle and Transport | 35,00,000 |
| Preliminary & Pre-Operative Expenses | 40,00,000 |
| Working Capital (6 months) | 3,00,00,000 |
| Contingency (5%) | 1,00,00,000 |
| Total Project Cost | 17,71,00,000 (≈ Tk. 17.7 crore) |
Operating Costs and Profit Analysis
| Particular | Annual Cost (BDT) |
|---|---|
| Raw Materials (Yarn, Dyes, Chemicals) | 9,50,00,000 |
| Labor and Wages | 2,00,00,000 |
| Utilities (Water, Gas, Electricity) | 1,20,00,000 |
| Maintenance and Repair | 50,00,000 |
| Administrative and Overheads | 80,00,000 |
| Transportation and Sales | 70,00,000 |
| Total Annual Operating Cost | 14,70,00,000 |
| Particular | Amount (BDT) |
|---|---|
| Annual Production (Fabric meters) | 30,00,000 |
| Average Selling Price (per meter) | 60 |
| Annual Sales Revenue | 18,00,00,000 |
| Gross Profit | 3,30,00,000 |
| Net Profit Margin (After Expenses & Tax) | Approx. 12% |
| Payback Period | 3.5 years |
Raw Materials and Supply Chain
Main Raw Materials:
- Cotton yarn
- Polyester yarn
- Reactive dyes
- Sodium hydrosulfite, caustic soda
- Finishing agents
Suppliers:
Most suppliers are located in Dhaka, Narayanganj, and Chittagong. Yarn can also be imported from India or China depending on count and price.
Manpower Requirement
| Category | No. of Employees | Monthly Cost (BDT) |
|---|---|---|
| Management and Admin | 10 | 3,00,000 |
| Technical and Supervisory | 15 | 4,50,000 |
| Machine Operators | 60 | 9,00,000 |
| Helpers and Labor | 70 | 7,00,000 |
| Quality Control | 10 | 2,00,000 |
| Maintenance and Utility Staff | 10 | 2,50,000 |
| Security and Support Staff | 10 | 1,50,000 |
| Total Manpower | 185 | 29,50,000/month |
Utility Requirement
| Utility | Requirement | Monthly Cost (BDT) |
|---|---|---|
| Electricity | 350 kW | 4,50,000 |
| Gas (for boiler) | 2000 m³/day | 3,00,000 |
| Water | 25,000 liters/day | 80,000 |
| Diesel (backup generator) | — | 40,000 |
| Total Utilities | — | 8,70,000/month |
Environmental and Safety Measures
A modern dyeing unit must comply with Department of Environment (DoE) regulations. Effluent Treatment Plant (ETP) is mandatory for any dyeing operation.
Recommended steps:
- Install ETP with 50 m³/hr capacity.
- Use eco-friendly dyes and chemicals.
- Follow ISO 14001 and Oeko-Tex standards.
- Train staff for chemical safety and wastewater management.
Environmental compliance not only ensures legal operation but also attracts foreign buyers who prefer sustainable manufacturing.
Financial Projection (5 Years)
| Year | Revenue (BDT) | Operating Cost (BDT) | Net Profit (BDT) |
|---|---|---|---|
| 1 | 14,00,00,000 | 13,00,00,000 | 1,00,00,000 |
| 2 | 16,00,00,000 | 14,50,00,000 | 1,50,00,000 |
| 3 | 18,00,00,000 | 15,50,00,000 | 2,50,00,000 |
| 4 | 20,00,00,000 | 16,50,00,000 | 3,50,00,000 |
| 5 | 22,00,00,000 | 17,00,00,000 | 5,00,00,000 |
Cumulative Net Profit (5 years): Tk. 13.5 crore
ROI (Return on Investment): Approx. 75%
SWOT Analysis
| Strength | Weakness |
|---|---|
| Proven textile base in Bangladesh | High utility cost for dyeing process |
| Availability of skilled labor | Complex compliance requirements |
| Growing domestic and export demand | Currency fluctuation in imported raw materials |
| Opportunities | Threats |
|---|---|
| Increasing local demand for woven fabric | Global market price fluctuation |
| Supportive government incentives | Competition from China and India |
| Green textile manufacturing trends | Environmental restrictions |
Government Incentives and Facilities
The Bangladesh government provides several supports under the Textile Policy 2021 and Export Policy 2024–2027:
- Cash incentive up to 10% for local fabric supply to exporters.
- Bonded warehouse facilities for raw material import.
- Low-interest loans from Bangladesh Bank’s green finance scheme.
- Tax rebate for ETP-equipped factories.
These incentives make textile investment safer and more profitable.
How to Start
- Feasibility Study: Conduct a detailed market and financial analysis.
- Land and Factory Setup: Choose a location with good utility access.
- Machinery Selection: Import high-efficiency weaving and dyeing machines.
- Licensing: Obtain trade license, BSTI certification, DoE clearance, and Fire License.
- Recruitment and Training: Hire skilled operators and dyeing experts.
- Trial Production and Marketing: Start with small orders and expand gradually.
Risk Management
Every industry faces challenges, and textiles are no different. The major risks include:
- Utility supply interruption.
- Fluctuating yarn and dye prices.
- Export market dependency.
- Environmental non-compliance.
These risks can be reduced through energy-efficient design, long-term raw material contracts, and compliance certification.
Conclusion
Textile weaving and dyeing factories remain one of the most sustainable and rewarding investments in Bangladesh. With government support, growing market demand, and access to modern technology, the potential return is high and stable.
A properly designed Project Profile ensures you can access bank loans, attract investors, and start your business with confidence.
Call to Action
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