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Project Profile of Ready-Mix Concrete (RMC) Plant in Bangladesh

    Bangladesh is growing — not quietly, but with the sound of hammers, cranes, and concrete mixers. The skyline of Dhaka, Chattogram, and every major city is thick with new buildings, bridges, and industrial zones. In this construction rush, Ready-Mix Concrete (RMC) has become the lifeblood of modern infrastructure. Because it saves time, ensures quality, and reduces waste, RMC is replacing traditional on-site concrete mixing fast.

    Setting up a Ready-Mix Concrete (RMC) Plant in Bangladesh can be one of the most profitable industrial ventures today. The market is expanding every year due to urbanization, mega projects, and private real estate growth. Most importantly, it’s a scalable business — from small-town batching plants to high-capacity industrial setups supplying mega infrastructure projects.


    Why Invest in an RMC Plant in Bangladesh

    Most important, RMC demand is rising steadily due to:

    1. Government Infrastructure Projects: Bridges, highways, metro rail, and elevated expressways.
    2. Private Real Estate Boom: Apartment towers, shopping complexes, and industrial sheds.
    3. Consistency & Quality: Builders prefer uniform concrete strength and reliability.
    4. Labor Shortages: RMC plants reduce dependence on on-site manual labor.
    5. Environmental Regulation: Controlled batching reduces dust and waste compared to manual mixing.

    Besides that, the profit margin in RMC is attractive — usually 15% to 25% gross profit depending on plant capacity, raw material sources, and delivery range.


    Market Potential of RMC in Bangladesh

    The RMC industry in Bangladesh began to grow after 2010. Earlier, concrete was mixed manually at construction sites. But now, almost every large-scale project — such as Padma Bridge, Metro Rail, and Dhaka Elevated Expressway — uses Ready-Mix Concrete.

    According to local industry reports:

    • Annual concrete demand exceeds 50 million cubic meters.
    • RMC usage is increasing by 10–12% every year.
    • Major cities like Dhaka, Chattogram, Khulna, Sylhet, and Gazipur are RMC hotspots.

    Therefore, a new RMC plant strategically located near construction clusters can earn fast returns within 2–3 years.


    Business Model

    A Ready-Mix Concrete Plant produces concrete by combining cement, sand, aggregates, water, and admixtures using automatic batching machines. The product is then transported to clients through transit mixer trucks.

    There are generally three business scales:

    TypeDaily Capacity (m³)Target MarketInvestment (Approx.)
    Small RMC Plant30–50Local builders & small projectsBDT 2.5–3 crore
    Medium RMC Plant80–120Real estate, contractorsBDT 5–7 crore
    Large RMC Plant150–250+Government projects & highwaysBDT 10–15 crore

    Major Raw Materials and Requirements

    MaterialDescriptionApproximate Cost (BDT/ton)
    CementOPC / PCC8,500 – 10,000
    Coarse AggregateCrushed Stone (20 mm)1,400 – 1,800
    Fine AggregateRiver Sand1,200 – 1,600
    WaterPotable10 – 15 /m³
    AdmixturesPlasticizers, Retarders25,000 – 30,000 /drum

    Most important, quality control of these raw materials is essential. The entire reputation of an RMC company rests on consistent concrete strength.


    Machinery and Equipment List

    Equipment NameQuantityApprox. Cost (BDT)
    Batching Plant (60 m³/hr)1 unit2,20,00,000
    Cement Silo (100 ton)2 units30,00,000
    Screw Conveyor2 units10,00,000
    Aggregate Storage Bins1 set15,00,000
    Weighing System (Cement, Sand, Aggregate, Water)1 set12,00,000
    Air Compressor1 unit5,00,000
    Transit Mixers (6 m³)5 units1,25,00,000
    Concrete Pump2 units40,00,000
    Generator (100 kVA)1 unit10,00,000
    Laboratory Equipment1 set8,00,000
    Office Setup1 set5,00,000

    Total Machinery Cost:BDT 4.8–5.0 crore


    Land and Civil Construction

    ItemDetailsApprox. Cost (BDT)
    Land1 acre industrial land (Gazipur/Tongi area)1,50,00,000
    Civil Works (foundation, shed, road)10,000 sq.ft.70,00,000
    Office, Store, and Lab3,000 sq.ft.25,00,000

    Total Land & Construction Cost:BDT 2.45 crore


    Total Project Cost Estimation

    ItemCost (BDT)
    Land & Construction2,45,00,000
    Machinery & Equipment4,90,00,000
    Vehicles (Transit Mixers & Pumps)1,25,00,000
    Pre-Operative Expenses20,00,000
    Working Capital (3 months)70,00,000

    Total Project Cost:BDT 9.50 crore


    Production Capacity & Operating Cost

    ParameterDetails
    Plant Capacity100 m³/hour
    Working Days300 days/year
    Annual Production1,80,000 m³ concrete
    Average Selling PriceBDT 9,000/m³
    Annual TurnoverBDT 162 crore

    Operating Expenses (Per Year)

    Expense HeadAnnual Cost (BDT)
    Raw Materials (cement, sand, aggregate)120,00,00,000
    Power & Fuel60,00,000
    Labor & Staff1,50,00,000
    Maintenance40,00,000
    Transportation (Diesel, Drivers, Repairs)1,00,00,000
    Admin & Office30,00,000
    Marketing & Sales25,00,000

    Total Operating Cost:BDT 125 crore/year


    Profitability Analysis

    ItemAmount (BDT)
    Annual Sales Revenue162,00,00,000
    Operating Cost125,00,00,000
    Gross Profit37,00,00,000
    Depreciation50,00,000
    Interest on Loan60,00,000
    Net Profit Before Tax35,90,00,000

    Net Profit Margin: ~22%
    Payback Period: 2.5 – 3 years


    Manpower Requirement

    PositionNo. of EmployeesAverage Monthly Salary (BDT)
    Plant Manager180,000
    Production Supervisor250,000
    Lab Technician235,000
    Operators (Batching, Loader, Mixer)530,000
    Drivers (Transit Mixer)828,000
    Helpers820,000
    Admin & Accounts240,000
    Security & Maintenance418,000

    Total Monthly Salary:BDT 5,00,000 – 6,00,000


    SWOT Analysis

    StrengthsWeaknesses
    High demand in citiesLarge initial investment
    Quality & consistencyRequires skilled operators
    Time-saving for buildersSeasonal demand fluctuations
    Strong brand potentialEquipment maintenance needed
    OpportunitiesThreats
    Rapid urbanizationRaw material price fluctuations
    Govt. mega projectsNew competitors
    Export of concrete blocksPolitical instability

    Government Policy Support

    The Bangladesh government encourages RMC industries through:

    • Industrial Policy 2022 – Recognized as a priority construction industry.
    • Tax Incentives for industrial machinery import.
    • Bank Loan Facilities under SME and Industrial Credit Schemes.
    • Environmental Clearance under “Green Industry” category if waste recycling is practiced.

    Therefore, entrepreneurs can enjoy long-term benefits with proper documentation and bankable project profile support.


    Environmental Considerations

    RMC plants reduce dust pollution and waste compared to manual mixing. Still, environmental care is necessary:

    • Install dust collectors and water sprinklers.
    • Recycle wastewater from cleaning.
    • Maintain greenbelt around the plant.
    • Follow DoE regulations for emissions.

    Financial Projection (First 5 Years)

    YearSales (BDT Cr)Net Profit (BDT Cr)Cumulative Profit (BDT Cr)
    11201212
    21402537
    31603572
    417038110
    518040150

    By the fifth year, the project’s net cumulative profit can reach BDT 150 crore, assuming steady market growth.


    Marketing Strategy

    1. Build partnerships with construction contractors and real estate firms.
    2. Offer discounts for bulk or long-term contracts.
    3. Maintain on-time delivery using GPS-tracked mixer trucks.
    4. Emphasize strength testing reports to assure quality.
    5. Develop brand reputation through social media, local fairs, and engineer networks.

    Challenges and Solutions

    ChallengeSolution
    Cement price fluctuationsSign long-term contracts with suppliers
    Delivery delays due to trafficUse multiple transit mixers, GPS routing
    Equipment breakdownSchedule preventive maintenance
    Skilled manpower shortageProvide in-house training

    Conclusion

    The Ready-Mix Concrete (RMC) Plant is not just a construction support business — it’s an infrastructure backbone. As Bangladesh moves toward industrial modernization, the demand for high-quality concrete will keep rising. With proper planning, machinery selection, and marketing, entrepreneurs can earn sustainable profits while contributing to the country’s development.


    📞 Call to Action

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