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Project Profile of Footwear and Leather Goods Factory in Bangladesh

    The footwear and leather goods industry in Bangladesh is one of the fastest-growing sectors, second only to the ready-made garment (RMG) industry. Because the country has an abundant supply of raw leather and low-cost skilled labor, this sector holds enormous potential for domestic and export markets.

    This project profile provides a complete business plan and financial overview for setting up a Footwear and Leather Goods Factory in Bangladesh, including production capacity, investment cost, profitability, and market analysis.


    1. Introduction

    Bangladesh has established itself as a competitive hub for leather and footwear manufacturing. Local entrepreneurs are investing in factories that produce high-quality shoes, bags, wallets, belts, and accessories for both domestic and export markets.

    Most important, global buyers like H&M, Bata, Apex, Picard, and Decathlon already source from Bangladesh. Because of low production costs and growing international reputation, the future of this industry looks bright.


    2. Project Summary

    ParticularDetails
    Project TitleFootwear and Leather Goods Factory
    Project LocationSavar, Gazipur, or Narayanganj (Industrial Zone)
    Land Area20,000 sq.ft.
    Factory Building10,000 sq.ft. production + 2,000 sq.ft. office + 3,000 sq.ft. warehouse
    Project Capacity500 pairs of shoes and 200 leather goods (bags/wallets) per day
    Employment85 persons
    Project Duration12 months (for setup and trial)
    Expected Life of Project10 years
    Project CostBDT 8.75 Crore (approx.)

    3. Project Objectives

    1. To establish a modern, export-oriented footwear and leather goods manufacturing unit.
    2. To generate employment and promote skill-based industrial growth.
    3. To increase foreign currency earnings through export.
    4. To contribute to the sustainable development of the leather sector in Bangladesh.

    4. Market Potential

    Bangladesh earns more than USD 1 billion annually from leather and footwear exports. The domestic market also expands rapidly due to rising urban income and changing fashion trends.

    • Domestic Market Size (2025): BDT 10,000 crore+
    • Export Market Size: USD 1.2 billion (expected to reach USD 5 billion by 2030)
    • Major Export Destinations: Italy, Germany, France, China, Japan, Netherlands, USA

    Because of growing international demand for eco-friendly leather products, Bangladesh’s industry—if upgraded with compliant factories and sustainable production—can easily capture new markets.


    5. Raw Materials and Sourcing

    The main raw materials for this project are:

    Raw MaterialSourceAvailability
    Finished LeatherLocal Tanneries (Savar Tannery Industrial Estate)High
    Synthetic LeatherLocal & ImportedMedium
    Shoe Soles, Laces, ZippersLocalHigh
    Foam, Threads, AdhesivesLocal & ImportedHigh
    Packaging MaterialsLocalHigh

    Because Bangladesh has its own tannery industry, raw material availability is reliable, reducing import dependency.


    6. Production Process

    The footwear and leather goods production process involves several steps:

    1. Design & Pattern Making
    2. Cutting of Leather and Fabric
    3. Stitching and Assembling
    4. Lasting and Sole Attachment
    5. Finishing, Polishing, and Quality Control
    6. Packaging and Dispatch

    The factory will maintain strict quality control to ensure international standards, including durability, finish, and comfort.


    7. Machinery and Equipment

    Machinery NameQuantityEstimated Cost (BDT)
    Cutting Machine2 sets15,00,000
    Skiving Machine2 sets10,00,000
    Sewing Machine (Industrial)20 sets40,00,000
    Lasting Machine2 sets12,00,000
    Sole Press Machine2 sets10,00,000
    Embossing & Stamping Machine1 set8,00,000
    Finishing & Polishing Machine1 set6,00,000
    Air Compressor1 set3,00,000
    Generator (50 kVA)1 set10,00,000
    Miscellaneous Tools & Equipment6,00,000
    Total Machinery Cost1,20,00,000

    8. Manpower Requirement

    CategoryNo. of PersonsAverage Salary (BDT/month)Annual Cost (BDT)
    General Manager180,0009,60,000
    Production Manager160,0007,20,000
    Designers240,0009,60,000
    Quality Controller135,0004,20,000
    Machine Operators1520,00036,00,000
    Stitching Workers2018,00043,20,000
    Helpers1012,00014,40,000
    Accounts & Admin Staff525,00015,00,000
    Security & Drivers515,0009,00,000
    Total (85 Persons)1,48,20,000 per year

    9. Project Implementation Schedule

    ActivityDuration
    Project Planning & Feasibility Study1 month
    Land Development & Building Construction4 months
    Machinery Procurement & Installation3 months
    Staff Recruitment & Training2 months
    Trial Production2 months
    Total Implementation Period12 months

    10. Estimated Project Cost

    ItemAmount (BDT)
    Land & Land Development1,50,00,000
    Factory Building & Civil Works2,00,00,000
    Machinery & Equipment1,20,00,000
    Furniture & Office Setup20,00,000
    Vehicles & Transport25,00,000
    Pre-Operational Expenses15,00,000
    Working Capital (6 months)1,00,00,000
    Contingency (5%)45,00,000
    Total Project Cost8,75,00,000

    11. Working Capital Requirement

    ItemMonthly Cost (BDT)6-Month Requirement (BDT)
    Raw Materials30,00,0001,80,00,000
    Salaries & Wages12,35,00074,10,000
    Utilities & Maintenance3,00,00018,00,000
    Transportation & Delivery1,50,0009,00,000
    Marketing & Promotion1,00,0006,00,000
    Administration & Miscellaneous1,00,0006,00,000
    Total48,85,0002,93,10,000

    (However, initial working capital investment will be limited to around BDT 1 crore in the first phase.)


    12. Financial Analysis

    12.1 Production Capacity Utilization

    YearCapacity UtilizationProduction (pairs of shoes + goods)
    1st Year60%105,000 units
    2nd Year75%131,250 units
    3rd Year90%157,500 units

    12.2 Revenue Projection

    YearSales VolumeAverage Selling Price (BDT/unit)Total Sales (BDT)
    1st Year105,0001,80018,90,00,000
    2nd Year131,2501,90024,93,75,000
    3rd Year157,5002,00031,50,00,000

    12.3 Operating Cost Estimate

    DescriptionAnnual Cost (BDT)
    Raw Materials7,50,00,000
    Labor & Wages1,48,20,000
    Utilities36,00,000
    Factory Overheads50,00,000
    Marketing & Distribution24,00,000
    Administrative Expenses30,00,000
    Depreciation40,00,000
    Total Annual Operating Cost10,78,20,000

    12.4 Profitability Analysis

    YearSales (BDT)Total Cost (BDT)Net Profit (BDT)ROI (%)
    1st Year18.9 Cr10.78 Cr8.12 Cr23.2%
    2nd Year24.93 Cr11.5 Cr13.43 Cr32.8%
    3rd Year31.5 Cr12.2 Cr19.3 Cr39.8%

    Break-Even Point: Approximately 48% of full capacity.
    Payback Period: Around 3 years.


    13. SWOT Analysis

    StrengthWeakness
    Availability of raw materialsNeed for skilled designers
    Low labor costHigh competition in export market
    Strong government supportLack of advanced testing facilities
    OpportunityThreat
    Export market expansionGlobal price fluctuation
    Local market demand growthEnvironmental compliance pressure

    14. Environmental and Social Impact

    The project will follow eco-friendly and sustainable production practices, including waste treatment and proper disposal of chemicals and leather residues. It will also create employment opportunities for youth and women, contributing to poverty reduction.


    15. Risk Factors and Mitigation

    RiskMitigation Strategy
    Market price fluctuationDiversify product line and markets
    Delay in raw material supplyMaintain sufficient stock
    Export regulation changesStay compliant and certified
    Skilled manpower shortageContinuous training programs

    16. Conclusion

    The Footwear and Leather Goods Factory Project in Bangladesh is a profitable and sustainable investment. Because of low production costs, export demand, and government incentives, investors can expect a quick return and stable long-term growth.

    This sector holds immense potential for both domestic and foreign entrepreneurs looking to enter Bangladesh’s manufacturing market.


    17. Call to Action

    We, RAYHANS, prepare bankable project profiles for all kinds of industries in Bangladesh and abroad — including footwear, leather goods, auto rice mills, cold storage, ceramics, feed mills, and more.

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