The garment accessories manufacturing industry in Bangladesh stands as one of the most promising sectors of industrial growth. Because the country is one of the largest exporters of ready-made garments (RMG) in the world, the demand for locally produced garment accessories is continuously rising. Therefore, investing in this sector ensures both domestic and export opportunities.
Besides that, the industry contributes significantly to reducing dependency on imported materials, saving foreign currency, and generating employment across both rural and urban areas.
This project profile explores the investment potential, production process, raw materials, machinery requirements, cost structure, and profitability of a Garment Accessories Manufacturing Industry in Bangladesh.
Market Potential
Bangladesh exports over USD 47 billion worth of garments annually. Every piece of clothing requires accessories like labels, buttons, zippers, hooks, tags, poly bags, elastic tapes, and packaging materials. The RMG sector depends on these components for finishing, branding, and shipment compliance.
Most important, the country currently imports a significant portion of these accessories, especially high-end items. Therefore, local manufacturing plants can easily capture this growing market.
| Key Market Indicators (2025 Estimate) | Value |
|---|---|
| Total RMG Export Volume | USD 47 Billion |
| Domestic Accessories Market Size | USD 6.5 Billion |
| Annual Growth Rate | 10–12% |
| Import Dependency | 40% |
| Local Value Addition Potential | 60% |
Because of the continuous growth of export orders from Europe, the USA, and other regions, establishing a garment accessories manufacturing plant in Bangladesh is highly profitable.
Products and Production Range
The proposed factory will produce a wide range of garment accessories for both woven and knit garment factories.
| Product Category | Examples | Target Market |
|---|---|---|
| Trims | Buttons, Zippers, Hooks, Rivets | Woven and Denim Garments |
| Labels & Tags | Woven Labels, Printed Labels, Price Tags | All Garment Factories |
| Packaging Items | Poly Bags, Cartons, Hangers | Export Garments |
| Elastic & Tapes | Waistband Elastic, Drawcords, Twill Tapes | Sportswear and Knitwear |
| Heat Transfer & Stickers | Logo Stickers, Wash-Care Labels | Fashion & Sports Brands |
These items are essential for the final product and can be marketed directly to garment factories across Dhaka, Gazipur, Narayanganj, Chattogram, and Savar industrial zones.
Location of the Project
The most suitable locations for establishing the garment accessories industry are:
- Gazipur Industrial Zone
- Narayanganj BSCIC Area
- Ashulia or Savar EPZ Adjacent Area
- Chattogram EPZ Vicinity
These areas have easy access to garment factories, transportation, gas, electricity, and labor. Besides, proximity to Dhaka and Chattogram ports reduces logistic costs and ensures timely delivery to clients.
Project Summary
| Particulars | Details |
|---|---|
| Project Title | Garment Accessories Manufacturing Industry |
| Project Type | Manufacturing (Medium Scale) |
| Project Location | Gazipur, Dhaka |
| Land Requirement | 20,000 sq. ft. |
| Production Capacity | 2.5 million pcs/month (varied items) |
| Employment Generation | 85–100 Persons |
| Project Duration | 12 Months (Setup to Production) |
Estimated Project Cost
The total investment cost for a medium-scale garment accessories manufacturing industry is estimated around BDT 150 million (15 crore), including civil works, machinery, working capital, and utilities.
| Particulars | Amount (BDT) |
|---|---|
| Land & Building (Rented or Owned) | 20,000,000 |
| Civil Construction & Interior | 25,000,000 |
| Machinery & Equipment | 45,000,000 |
| Electrical & Utility Installation | 10,000,000 |
| Furniture & Fixtures | 5,000,000 |
| Office Equipment & Vehicles | 5,000,000 |
| Pre-Operating & Miscellaneous Expenses | 5,000,000 |
| Working Capital (6 Months) | 35,000,000 |
| Total Project Cost | 150,000,000 |
Machinery and Equipment
The selection of machinery depends on the type of accessories to be produced. Below is an indicative list:
| Machinery Name | Quantity | Origin | Estimated Cost (BDT) |
|---|---|---|---|
| Button Molding Machine | 2 sets | China | 8,000,000 |
| Zipper Making Line | 1 line | China | 12,000,000 |
| Label Weaving Looms | 3 sets | Taiwan | 7,500,000 |
| Poly Bag Cutting & Sealing Machine | 2 sets | China | 3,000,000 |
| Printing Machine for Tags | 1 set | Korea | 3,500,000 |
| Elastic Band Knitting Machine | 2 sets | Taiwan | 4,000,000 |
| Sticker & Heat Transfer Press | 1 set | China | 2,000,000 |
| Generator, Compressor & Utilities | 1 set | Local | 2,000,000 |
| Total Machinery Cost | 42,000,000 |
The remaining amount is reserved for installation, testing, and training.
Raw Materials and Inputs
Raw materials will be both imported and locally sourced depending on the product line.
| Major Raw Materials | Source | Monthly Cost (BDT) |
|---|---|---|
| Plastic Resin for Buttons & Zippers | Imported | 5,000,000 |
| Polyester Yarn for Elastic | Local/Imported | 3,500,000 |
| Adhesive & Printing Ink | Local | 1,200,000 |
| Paperboard & Cartons | Local | 1,000,000 |
| Polyethylene Film | Imported | 2,000,000 |
| Labels & Fabric Rolls | Local | 1,000,000 |
| Packaging Materials | Local | 500,000 |
| Total Monthly Raw Material Cost | 14,200,000 |
Manpower Requirement
Efficient human resources are crucial for maintaining consistent product quality.
| Position | No. of Staff | Monthly Salary (BDT) | Total Monthly (BDT) |
|---|---|---|---|
| Factory Manager | 1 | 120,000 | 120,000 |
| Production Supervisors | 3 | 60,000 | 180,000 |
| Skilled Machine Operators | 25 | 25,000 | 625,000 |
| Helpers & Labor | 40 | 18,000 | 720,000 |
| Quality Control Staff | 4 | 25,000 | 100,000 |
| Accounts & Admin | 3 | 30,000 | 90,000 |
| Sales & Marketing | 3 | 40,000 | 120,000 |
| Security & Cleaning | 4 | 15,000 | 60,000 |
| Total Monthly Payroll | 83 | 1,995,000 |
Utilities and Overheads
| Item | Monthly Cost (BDT) |
|---|---|
| Electricity (Factory & Office) | 600,000 |
| Water & Gas | 100,000 |
| Generator Fuel | 150,000 |
| Maintenance & Spares | 200,000 |
| Office & Admin Expenses | 250,000 |
| Marketing & Transport | 300,000 |
| Total Overheads per Month | 1,600,000 |
Production and Sales Projection
| Year | Production (pcs) | Sales Revenue (BDT) | Net Profit (BDT) |
|---|---|---|---|
| 1st Year | 24 million | 160,000,000 | 18,000,000 |
| 2nd Year | 30 million | 200,000,000 | 25,000,000 |
| 3rd Year | 36 million | 240,000,000 | 30,000,000 |
| 4th Year | 42 million | 280,000,000 | 36,000,000 |
| 5th Year | 48 million | 320,000,000 | 42,000,000 |
Financial Analysis
Break-Even Analysis
| Particulars | Value (BDT) |
|---|---|
| Fixed Cost (Annual) | 30,000,000 |
| Variable Cost (Annual) | 100,000,000 |
| Total Revenue (Expected) | 160,000,000 |
| Break-Even Point | 23,000,000 pcs |
The factory is expected to reach its break-even point within 2 years of commercial operation.
Profitability Ratio
| Indicator | Value |
|---|---|
| Gross Profit Margin | 25% |
| Net Profit Margin | 12–15% |
| Return on Investment (ROI) | 20% |
| Payback Period | 4.5 Years |
SWOT Analysis
| Strengths | Weaknesses |
|---|---|
| High domestic demand | Dependence on imported raw materials |
| Availability of cheap labor | Need for skilled technicians |
| Government incentives for manufacturing | Quality consistency challenges |
| Opportunities | Threats |
|---|---|
| Export market expansion | Global price fluctuations |
| Backward linkage to RMG | Competition from imports |
Environmental Consideration
The project will follow Bangladesh Department of Environment (DoE) guidelines.
Non-toxic materials and waste recycling systems will be introduced to ensure eco-friendly production. Plastic waste and paper scraps will be sold to recycling plants.
Implementation Schedule
| Activity | Duration (Months) |
|---|---|
| Land & Building Development | 3 |
| Machinery Procurement | 2 |
| Installation & Testing | 2 |
| Recruitment & Training | 1 |
| Trial Production | 1 |
| Commercial Operation | 12th Month |
Government Support and Incentives
The Bangladesh government provides special incentives for backward linkage industries of the RMG sector:
- 10% Cash Incentive on Export
- Duty-Free Import of Capital Machinery
- Tax Holiday for 5–7 Years in Some Zones
- Export Processing Zone (EPZ) Facilities
- Low-Interest Industrial Loans from Banks
These facilities make the garment accessories manufacturing project highly attractive for local and foreign investors.
Risk and Mitigation Strategy
| Potential Risk | Mitigation Measure |
|---|---|
| Fluctuation in raw material price | Establish long-term supply contracts |
| Power interruption | Install standby generator |
| Market competition | Focus on quality, timely delivery |
| Skilled manpower shortage | Continuous training and supervision |
Social and Economic Impact
This project will create direct and indirect employment for more than 100 people. It will also encourage the development of small and medium suppliers of raw materials, packaging, and logistics.
Most important, it will contribute to import substitution, saving valuable foreign exchange, and strengthening the country’s industrial base.
Conclusion
The Garment Accessories Manufacturing Industry in Bangladesh is a highly profitable and sustainable venture. Because the demand is directly tied to the ever-growing garment export sector, investors can expect long-term stability and strong market growth.
By setting up a well-planned, bankable project with modern machinery and proper management, entrepreneurs can achieve remarkable returns on investment within a few years.
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